Introduced in 1987, the detroit diesel series 60 does well in fueleconomy tests and is considered as one of the most costeffective vehicles of its kind. On aug 14, 2009, a question titled 60 series gear case and timing. Camshaft, camshaft drive gear and camshaft gear cover are the indivual parts part of this assembly. Camshaft timing, valve lash, injector height, and jake brake lash are all very important. We offer new and remanufactured camshafts and bearing sets for detroit diesel series 60 11.
Setting detroit diesel 71 series fuel injector timing. Otc releases new crankshaft and cam tools for detroit diesel. He can easily get out of time and could cause some damage. You can do it without it, but i would not recommend it, if you have not done one before. Category listings detroit effects of cam timing one tooth out. For series 60 engines equipped with compact gear train assembly disassemble camshaft from the camshaft gear as follows use suitable fixture to secure the camshaft assembly from movement.
Camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. Flowchart for repair or replacement of gear train and engine timing part 3 of 3. Egr model series 60 egr uses a camshaft gear assembly. Detroit diesel series 60 service manual pdf download. Detroit diesel 8929690 camshaft bearing set oem std detroit s60 12l14l sh1986 see more like this 2004 detroit diesel 14. This direct replacement camshaft position sensor matches the fit and performance of a failed original equipment sensor to restore proper engine starting and running, made of quality materials for a reliable service life.
The sensor portion of the trs extends through an opening in the gear case, and is positioned near the teeth of the timing wheel. The sixcylinder engine already produces 425 horsepower but a few simple modifications can increase that even further. M30158 detroit diesel 60 series cylinder liner lifter tool j36398. Series 60 synchronous reference sensor detroit diesel.
Remove timing pin from crankshaft and alignment tool from gearcase cover. Detroit diesel tools, truck tools and diagnostics tags. Detroit diesel 53 series fuel injector timing tool 6v53. M30156 detroit diesel 60 series camshaft lifting tool j46305. Spx kentmoore detroit diesel series 50 60 injector height gauge set j42665. Torque camshaft cover bolts to 5666 nm 4448 lbft torque all camshaft cap bolts and stud bolts to 126146 nm 93108 lbft. Detroit series 60 in frame rebuild part 4 camshaft removal youtube. Detroit series 60 in frame rebuild part 12 installing head, cam and rockers. M30157 detroit diesel 60 series jake brake retaining ring installer tool j45976. M30129 detroit diesel 60 series cam gear lash adjusting. Car camshaft retaining tool kits set en 48383 and en 46105. Some mechanics are not making difference between 14 l detroits. Dda tech for 30 years,all 2 cycle, series 60,50 mbe also. The new crankshaft and cam tools are now available throughout north.
Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. Install three bolts inside camshaft gear cover, hand tighten to prevent seal damage. For series 50 and series 60 engine brake installation and service procedures, refer to detroit diesel engine service manuals for series 50 pn 6se50 and series 60 pn 6se483. This j35596a cam gear lash adjusting tool for 60 series detroit diesel is a heavy duty replacement for the oem version and is made to adjust camshaft idler gear lash. Detroit diesel 6050 series camshaft timing tool m308. The series 60 camshaft is located on top of the cylinder head, just below the valve cover.
How do you replace a cam on a series 60 detroit engine once. Injector height gauges are used to properly set injector body height to the injector follower for proper fuel injector timing. The series 60 became the most popular selling diesel engine for detroit diesel and the company went on to produce the ddec i, ddec ii, ddec iii, ddec iv and 14lddec v hybrid engines from 19872007. Timing is off maybe 1 tooth or the injectors and valves are not done correctly. When an engine is out of time, the camshaft timing can be checked by following the camshaft timing check procedure. There has been this misconception for years that you cant get decent horsepower out of an electronic detroit diesel i. To meet the demand for a new type of engine that would help usher turbodiesels into this millennium, detroit diesel a subsidiary of chrysler ag introduced the series 60 as. Flowchart for repair or replacement of gear train and engine timing part 3 of 3 section 1. How do i time camshaft on a 2005 detroit 60 series engine answered by a verified technician we use cookies to give you the best possible experience on our website.
Camshaft timing, valve lash, injector height, and jake brake lash are all very important specifications that must be followed closely in order to optimize the performance and service life of any detroit diesel engine. For jacobs engine brake service parts, refer to detroit diesel parts catalogs. Diesel models with horsepower ratings from for the 453n detroit diesel up to 170 for the dh478 torqflow were offered in the 50 and 60 series. How to increase horsepower on a detroit diesel series 60 it.
Almost by definition, truckers have always been practically obsessed with engine reliability fuel mileage. Copyright 2001 detroit diesel corporation from bulletin 46001 1 443. How to set timing on 60 series detroit engine fixya. See figure camshaft and related parts camshaft and related parts. This is a direct replacement to part number j35596 check out the deal on m30129 detroit diesel 60 series cam gear lash adjusting tool j35596 at apex tool company. Camshaft timing, valve lash, injector height, and jake brake lash are all very important specifications that must be followed closely in order to optimize the performance and service.
Camshaft gear assembly series 60 exhaust gas recirculation egr. The timing reference sensor trs is an electronic component that is mounted to the left side of the gear case. The camshaft actuates the intake and exhaust valves and injector operating mechanism. Nov 04, 2010 camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly.
Measures crankshaft location to detect misfire and control engine timing. The power is taken from the crank gear to the cam gear by a set of idler gears. How to properly set the time on your dd15 and or dd dual overhead cams, i tried to. A bolt, inserted through a hole in the trs bracket, secures the trs. Im an advocate for using real world data anytime i can eliminate outside variables but for these tests i am going to use the dcs test bench and detroits fuel consumption calculations that are specific to the 14 liter marine series 60 and the 2002 14 liter highway series 60.
These engines are mostly used in class 8 trucks, but can also be found in industrial and generator applications as well as occasional marine applications. Three series chevy c40, chevy c50 and chevy c60 were available in a total of 24 models with gvw ratings from 10,500 to 27,500 lbs, gcw ratings to 45,000 lbs. Series 60 engines with serial numbers below 06r0004455 are not engine brake ready. The most common ways to adjust injection timing are programming the ecm, adjusting the fuel injection pump, replacing the camshaft, and replacing the cam. Ring thickness is increased by 20% to increase strength. Detroit diesel 60 series j35596a cam gear lash adjusting. There is a series 60 cam service tool kit used to do this. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he proceed. The piston of the series 60 engine is a two piece design. Engine timing geartrain concepts and proposals for gear rattle. Years ago i compared detroits fueling calculations to brake. The series 60 was first major diesel engine that did open the lead cam on the bigger bore. On sep 12, 2009, a question titled effects of cam timing one tooth out.
How to check the gear train timing without taking the gear. There are 14l with n2 injectors ddec iv and 14l with n3 injectors ddec v also 12. If the engine is out of time, a visual inspection of the gear train is required. The oil pan bolt torque specifications, of a series 60 detroit diesel engine, is 40 pounds.
The timing reference sensor trs is an electronic component that is mounted to the left side of the gear case, near the crankshaft centerline. If new bearings are to be installed, the upper and lower shells must be replaced as a set. M30153 detroit diesel 60 series crankshaft alignment tool j45947. The original series 60 detroit diesel turbo people thank you for taking the time to visit a website that will change your opinion on detroit diesel series 50 and 60 engines. In 1993, it was popular on many usa buses in the 11. Detroit diesel 60 series camshaft timing tool m308. Copyright 2001 detroit diesel corporation from bulletin 46001 1443. Seller assumes all responsibility for this listing. The forged steel dome provides the structure to harness high horsepower and a strong surface for the piston rings to seal against.
At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. The sixcylinder engine already produces 425 horsepower but a few. Incorrect injector timing can cause engine power issues, poor idle quality and fuel mileage issues. We help you find the heavy duty truck parts that you need. The synchronous reference sensor srs is an electronic component that is mounted to the rear of the gear case. All information and resources previously found on ddcsn such as service and parts support information are now available on. How do you time the camshaft in a detroit series 60 in frame. Install a heavy duty gear puller capable of withstanding the 48260 kpa 7000 psi required to remove the gear from the camshaf t. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our dtnaconnect web portal and the ddcsn web portal is now retired. Problems with series 60 detroit diesel engine it still runs.
The top ring of the series 60 marine engine is lowered to protect it from high cylinder temperatures. Setting your timing marks on your dual overhead cam on a dd15 and dd. Detroit diesel 53 series fuel injector timing tool 6v53 8v53. Check out 21 detroit series 60 timing gear parts for sale. The series 60g camshaft has no injector lobe on the cam. Detroit series 60 in frame rebuild part 12 installing head, cam and. To meet the demand for a new type of engine that would help usher turbodiesels into this millennium, detroit diesel a subsidiary of chrysler ag introduced the series 60 as its industry trump car. To seat the cover, torque the three inside camshaft gear cover bolts to 10 nm 7 ftlb. The bolts should be tighten by alternating end to end and side to side. Detroit series 60 in frame rebuild part 4 camshaft removal.
If you do not see the series 60 part you are looking for, please use our quote request form or call us at 877. This j35596a cam gear lash adjusting tool for 60 series detroit diesel is a heavy duty replacement for the oem version and is made to adjust camshaft idler gear. Series 60 2002 engines are equipped with a new compact gear train assembly. Diesel engine series 60 for pleasurecraft marine applications. If you should need additional truck parts and accessories, please dont hesitate to call our tollfree number 1. The series 60 engine is an inline 6 cylinder, with wet replaceable liners, overhead cam and electronic engine control. The camshaft gear assembly is located on top of the cylinder head and is removed and installed as an assembly. How do you replace a cam on a series 60 detroit engine. Detroit diesel dd15 dd16 engine cam timing multiple tool set oem alternative.
Detroit diesel 60 series j35597a 5874 cylinder liner installer dd60 tool. For your convenience, please use the product links below to shop our inventory. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. Jan 24, 2017 17 videos play all detroit series 60 in frame rebuild at home gordon robertson diy detroit series 60 in frame rebuild part 4 camshaft removal duration. If i had to hazard a guess, i would say that the 1. Ewk s40 s60 xc90 camshaft alignment timing belt locking tool for volvo 9995452.
By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Detroit diesel 53 series fuel injector timing tools showhide details we offer fuel injector parts and timing tools for detroit diesel 253, 353, 453, 6v53, and 8v53 natural and turbocharged engines. Adjusting diesel engine injection timing highway and heavy parts. Setting your timing marks on your dual overhead cam on a dd15. M30129 detroit diesel 60 series cam gear lash adjusting tool. How to increase horsepower on a detroit diesel series 60.
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